Difference Between Servo And Stepper Motor Pdf

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A servomotor is a rotary actuator or linear actuator that allows for precise control of angular or linear position, velocity and acceleration.

What's The Difference Between DC, Servo & Stepper Motors?

From security cameras and fans, to DVD players and right down to the vibration in your phone, motors are practically all around us. With so many variables to consider, it is hardly surprising that many find it difficult to choose the right motor for their application and miss out certain important parameters in the process.

As such, we have put together a guide to help you with the selection process, so that you may pick the best motor for your application. We will be looking at 3 common motors — the DC, Stepper, and Servo motors, their applications, as well as their advantages and disadvantages.

DC motors are electromagnetic devices that use the interaction of magnetic fields and conductors to convert electrical energy to mechanical energy for rotation. There are many types of DC motors out in the market. The brushed and brushless motors are the most common DC motors. The brushed DC motor has been around for a long time, and its use can be traced back to the s. They can be found just about anywhere. In toys, household appliances, computer cooling fans, you name it.

As one of the simplest motors to construct and control, it is no wonder that the brushed DC motor still remains as a favourite among professionals and hobbyists alike. Why are they called brushed motors? The current is provided via two stationary metallic brushes that make contact with the different segments on the ring.

As the commutator rotates, the brushes make contact with the next segment and therefore continue the rotation of the motor. As you can imagine, this generates friction and so heat and even sparks are generated.

How does a DC motor move? DC motors consist of coils connected to segments of a ring, or commutator. The coils are surrounded by a pair of magnets, or a stator, that envelopes the coils in an electric field. When current is passed through a wire in a magnetic field, the wire experiences a force, and so the coils in the motor experience a force that pushes the coil and begins the rotation. The GIF above illustrates the working principle of the brushed motor.

The coil experiences a downward force when it reaches the area on the right, and an upward force when it reaches the area on the left. By adding multiple coils attached to different segments on the commutator, steady rotation can be maintained.

Ad vantages. Controlling a brushed DC motor is as simple as a switch. Simply apply a voltage to start driving them. They slow down when the voltage is lowered, and spin in the other direction when the voltage is reversed. Aside from the audible noise from the rubbing parts, electromagnetic noise is also generated as a result of the strong sparks that occur at areas where the brushes pass over the gaps in the commutator. This can potentially cause interference in other parts of the system.

Brushes could get easily worn out as a result of continuous moving contact and require constant maintenance. Speed could be limited due to brush heating.

Nowadays, some might claim that the brushed DC motors are no longer relevant as the brushless motor has displaced it from many applications. However, that is definitely not the case. Uses include mobile phone vibrators, toys, handheld fans, cordless drills and car windows among many things. Depending on the needs of your application, the brushed DC motor might be the more suitable option. If a simple control scheme and low cost is your primary concern, consider the use of a brushed DC motor.

Brushless DC motors are mechanically simpler than brushed ones. As commutation is achieved electrically, the sparks and noise of brushed DC motors is eliminated, enabling the current flow to switch silently and therefore allowing the motor to be driven quietly.

These quiet motors find applications in computer fans, disk drives, drones, electric vehicles and high-precision servomechanisms. The brushless DC motor only has one moving component — the rotor, which eliminates the complications caused by brushes in brushed motors.

And also unlike brushed motors, the rotor consists of a ring of permanent magnets, whereas the coils are stationary. This set-up eliminates the need for brushes. The difficult part comes in controlling the polarity of the current flowing through the coils and keeping this in sync with the speed of the rotor. This can be achieved by measuring back EMF or using Hall effect sensors to directly measure the position of the magnets.

Due to this, brushless DC motors are typically more expensive and complex, in spite of the numerous advantages it has over brushed DC motors. They generate less electrical noise compared to brushed motors as no brush is used.

Hence, brushless DC motors are often preferred in applications where it is important to avoid electrical noise. Brushed motors in contrast, will reach maximum torque only at certain points during the rotation. For a brushed motor to achieve the same torque as a brushless motor, it would require a larger magnet. Thanks to their efficiency and durability, the brushless DC motors have largely supplanted their brushed counterparts.

They find a wide range of applications in devices that run continuously, such as washing machines, air conditioners, and in consumer electronics like computer fans and disk drives. More recently, they are used for drones as the rotational speed of each rotor can be precisely controlled. In the near future, we can definitely expect more applications for brushless motors! Stepper motors are motors that move in slow, precise and discrete steps.

Valued for their precise position control, they find a myriad of applications such as desktop printers, security cameras, and CNC milling machines. Stepper motors have a controller system that sends electrical pulses to a driver, which interprets these pulses and sends a proportional voltage to the motor.

The stepper motor works similarly to brushless DC motors, except that it moves in much smaller steps. Its only moving part is also the rotor, which contains the magnets. The polarity of each coil is controlled by an alternating current. As the polarity changes, each coil is given a push or a pull effect, thus moving the motor. They can be controlled with commonly available and cheap microcontrollers.

However, the stepper motor is a power-hungry device that constantly draws maximum current. The small steps it takes also means that it has a low top speed, and steps can potentially be skipped when high loads are used.

Stepper motors have a high pole count, usually from 50 to , and can accurately move between their many poles without the aid of a position encoder. As they move in precise steps, they excel in applications requiring precise positioning such as 3D printers, CNC, camera platforms and X, Y plotters.

Precise increments in movement enables excellent speed control, making them a good choice in process automation and robotics. Stepper motors have maximum torque at low speeds less than rpm , making them suitable for applications that need low speed with high precision. Normal DC motors and servo motors do not have much torque at low speeds. Stepper motors can be easily controlled with microcontrollers such as the ATmega chips that are readily available on Arduino development boards.

Stepper motors are known to generate some noise during operation. Thus, if your device needs to be quiet, accommodate a high range of speeds and torques and maintain a reasonable efficiency, then consider using a DC motor. But if your motion control application needs to be built quickly, does not need to be efficient, and a little noise is acceptable, then a stepper motor might be more suitable. Generally, stepper motors have less torque at high speeds than at low speeds.

Some steppers can be optimized for better torque at high speeds, but a driver would have to be paired with it to achieve that performance. Unlike DC motors, the current consumption of stepper motors is independent of load and they constantly draw maximum current. As such, they tend to become hot. They are useful in applications that require accurate positioning, low speed torque, and speed control.

Applications include C NC milling machines, medical imaging machinery, printers, car side mirror tilts, security cameras, robotics , and more recently, 3D printers. Servo motors are motors capable of providing very precise motion control. The feedback in a servo motor system senses the difference between the actual and desired speed or position so that the controller can adjust the output to correct any drift from the target position.

The positional rotation and continuous rotation are two basic types of servo motors. The servo motor consists of a DC motor. DC motors spin at high rpm and very low torque. However, inside a servo motor, there is an arrangement of gears that will take the high speed of the internal DC motor and slow it down, while at the same time increasing the torque. Thus, the gear design rotation speed of the servo is much slower but with more torque. Gears in a cheap servo are typically made of plastic to keep it light, and to keep the costs down.

But for servo motors designed to provide more torque for heavier work, the gears are made of metal instead. A servo contains a positional sensor, or encoder, on the final gear. Based on closed-loop control, the microcontroller compares the actual position of the rotor to the desired position and generates an error signal. This error signal is then used to generate the appropriate control signal to move the rotor to the final position. More sophisticated servos also measure speed to provide more precise and smoother movement.

Positional rotation servos — Widely used for small-scale projects where moderate precise positioning is required, this is the most common and inexpensive type of servo motor. This servo motor rotates within a degrees range. They do not provide speed control or continuous rotation. It has physical stops built into the gear mechanism to prevent turning beyond these limits to protect the rotational sensor.

Continuous rotation servos — Unlike the positional rotation servos, the continuous rotation servo can turn clockwise or anti-clockwise continuously, at varying speeds depending on the command signal. At speeds greater than rpm, servo motors have high torque and are best suited for applications with high speeds and high torque applications that involve dynamic load changes. Servo motors can generate a higher peak torque as they are able to operate at higher speeds. This is because servo motors operate under a constant closed-loop feedback mechanism as opposed to the open-loop system of a stepper motor, which allows it to reach higher speeds and generate higher peak torque.

Small sized servos only costs a few dollars.


Do you need stepper motors or servo motors in your business? Perhaps you need both. Although they are not as different as some might think, there are some significant differences between the two. A stepper motor is so named because it is a motor that moves in discrete steps. These DC motors have a number of coils arranged in phases. The power source energizes each phase in sequence, causing the motor to rotate one step for each phase.

have a high pole count, usually.

stepper motor and servo motor pdf

This tutorial will help you understand the differences between stepper and servo motors, and how to select the best motor for your application. We will cover motor basics including construction, current, functions and features, questions to ask when selecting a motor, application examples, key terminology, and more. We also provide additional resources for more information. Most industrial stepper motors are hybrid stepper motors that consist of a permanent magnet rotor and a wound electromagnetic stator.

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Choosing the right motor is critical for the efficiency and productivity of your motion control applications. It can be difficult to choose between servo motors and stepper motors as there are so many considerations: cost, torque, efficiency, speed, circuitry and more. It helps to first understand what differentiates these motors and the particular pros and cons each provides. You can then align the capabilities of the motor with the needs of your application. The main difference between these motors comes from the overall pole count. Stepper motors have a high pole count, usually between 50 and Servo motors have a low pole count — between 4 and

Comparison of Motor Technologies: Servo, Stepper, Stepper with Encoder

From security cameras and fans, to DVD players and right down to the vibration in your phone, motors are practically all around us. With so many variables to consider, it is hardly surprising that many find it difficult to choose the right motor for their application and miss out certain important parameters in the process.

Skip to content. All Homes Search Contact. Stepper motors utilize multiple toothed electromagnets arranged around a central gear to define position.

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Servo Motors vs. Stepper Motors in Motion Control: How to Choose the Right One for Your Application

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